NKI80-25-XL bearing: complete specifications & equivalents
The NKI80-25-XL is a ISO 15 radial bearing sized 80 x 110 x 25 mm (bore x OD x width). Verify dimensions against the official catalog before ordering.
Specification table
| Parameter | Value |
|---|---|
| Brand | FAG |
| Bore diameter d | 80 mm |
| Outer diameter D | 110 mm |
| Width B | 25 mm |
| Material | GCr15 |
| Seal / shield | open |
| Internal clearance | CN |
| Tolerance class | P0 |
| Cage | steel |
| Basic dynamic load rating C | 81 kN |
| Basic static load rating C0 | 132 kN |
| Fatigue load limit Pu | 23.7 kN |
| Reference speed (thermal) | 3150 rpm |
| Limiting speed (mechanical) | 5100 rpm |
| Operating temperature | -40 to +120 °C |
| Mass | 677 g |
| Manufacturer designation | NKI80/25-XL |
| Standard | ISO 15 |
| Catalog version | HR1 2026-09-25 |
| Last verified | 2026-09-30 |
Source: catalog reference (HR1 2026-09-25) · extracted 2026-09-30
Parameters extracted from the official FAG Rolling Bearings catalogue (HR1 2026-09-25); FAG® is a trademark of Schaeffler Technologies AG & Co. KG, used here for identification only — mpnbase is not an authorized FAG/Schaeffler distributor. Boundary dimensions are ISO 15 interchangeable; current production values may differ, verify at schaeffler.com.
Dimensions in inches & nki-series range
| Bore d | 3.15 in |
|---|---|
| Outer diameter D | 4.331 in |
| Width B | 0.984 in |
| ISO bore code | — |
| Radial section height (D−d)/2 | 15 mm |
| Smallest bore in nki-series | 5 mm |
| Largest outer diameter in nki-series | 130 mm |
| Width range across nki-series | 12–40 mm |
| Bore position in nki-series (smallest first) | 26 of 30 |
| Bore above smallest nki-series size | 75 mm |
Cross references & equivalents
| Equivalent model | Brand | Match level | Note |
|---|---|---|---|
| NKI80-25 | SKF | partial Main dimensions match; tolerances, seals or internal clearance differ. | Same 80×110×25 mm envelope per ISO 15; catalogue load ratings differ by >10% — re-rate the application before substituting. |
| NKI80-35 | SKF | verify Commonly quoted cross reference; confirm against the target catalog before ordering. | Model-number interchange per ISO 15; confirm dimensions, sealing and ratings in the supplier catalogue. |
Interchange levels: full standard interchange · partial verify parameters · verify manual confirmation required. Links resolve to the equivalent model's specification page where available.
How the NKI80-25-XL model number is decoded
envelope 80×110×25 mm: 80 mm bore accepts a normal-tolerance machined shaft via the integral inner ring, with a thin 15.0 mm radial section packed with small-diameter needle rollers C is 81 kN and C0 132 kN at the 80 mm seat; the C/C0 ratio of 0.61 is characteristic of a needle bearing — high static rating relative to dynamic in a compact 110 mm outside diameter the fatigue load limit Cur is 23.7 kN, the limiting speed 5,100 r/min and the thermal reference speed 3,150 r/min; for small needle bearings the reference speed can exceed the kinematic limit, so the lower of the two governs the application dynamic capacity per millimetre of bore is 1.01 kN/mm and per millimetre of width 3.24 kN/mm — the reason 25 mm-wide needle bearings routinely replace much larger ball or roller positions mass is 677 g, just 0.25 g per mm² of projected 110×25 mm envelope, which keeps unbalanced forces low in fast-actuating linkages at 80 mm bore the 110 mm outside diameter and 25 mm width target rolling stands, construction machinery and heavy gearboxes; the limiting speed drops to 5,100 r/min Cur 23.7 kN, limiting speed 5,100 r/min, reference speed 3,150 r/min — the inner ring adds a few grams (total 677 g) but removes the hardening requirement The 15.0 mm section still holds a full needle pack; like all needle bearings it cannot tolerate angular misalignment, so shaft and housing axes must be parallel X-life status (-XL) indicates the current Schaeffler premium execution at 80 mm bore; the 132 kN C0 rating reflects the improved rolling-contact geometry. Typical applications include gearbox selector and change linkages, planetary gear bearings and copying and printing machine mechanisms, where the 110 mm outside diameter and 81 kN dynamic rating match the duty. In gearbox selector and change linkages the unit fits a compact 80 mm seat, and in planetary gear bearings the 677 g mass keeps unbalanced forces low in fast linkages. Designers also specify it for copying and printing machine mechanisms, relying on the 25 mm width and the published 132 kN static rating. Adding an IR inner ring changes the envelope logic: the same outer assembly then fits a smaller shaft — recheck bore, clearance and ratings when substituting. Do not press an RNA/NK assembly in through the outer ring when mounting it on a shaft, and vice versa — rolling forces through the wrong ring bruises the raceways.
Typical equipment & failure modes
Common applications
- two-stroke and compressor piston pins
- agricultural machine pivots and linkages
- rocker arms and valve trains
- small electric motor accessory drives
Known failure patterns
- journal brinelling when a no-inner-ring bearing runs on a shaft hardened below 58 HRC or finished too rough
- needle skewing and jamming after momentary unloading of a flangeless (RNAO/NAO) pack
- raceway pitting from contamination drawn through the open ends of an unsealed bearing
- edge loading at the roller ends from a tapered or lobed shaft seat
- cage damage from shock loading or from pressing the bearing through the wrong ring
- lubricant starvation on fast reciprocating strokes that never fully rotate the needles
- false brinelling during stationary transport vibration
- spalling from excessive interference that removes the radial clearance
- roller wear from misaligned connecting-rod eyes and rocker bores
Selection pitfalls — read before you substitute
- Adding an IR inner ring changes the envelope logic: the same outer assembly then fits a smaller shaft — recheck bore, clearance and ratings when substituting.
- Do not press an RNA/NK assembly in through the outer ring when mounting it on a shaft, and vice versa — rolling forces through the wrong ring bruises the raceways.
- Keep the specified radial clearance; an oversized shaft or heavy interference removes it and the needles bind hot immediately.
Frequently asked questions
What are the dimensions of the NKI80/25-XL?
The NKI80/25-XL is a NKI machined-ring needle roller bearing with inner ring with 110 mm outside diameter, 80 mm bore and 25 mm width, envelope 80×110×25 mm. Mass is 677 g.
What does the NKI80/25-XL designation mean in the FAG/INA HR1 catalogue?
NKI80/25-XL identifies this NKI machined-ring needle roller bearing with inner ring in the Schaeffler HR1 rolling bearings catalogue; the -XL suffix marks the X-life execution. The envelope is 80×110×25 mm and the catalogue ratings are C 81 kN, C0 132 kN, Cur 23.7 kN.
What is the load capacity of the NKI80/25-XL?
The basic dynamic load rating C is 81 kN and the basic static load rating C0 is 132 kN; the fatigue load limit Cur is 23.7 kN.
What is the maximum speed of the NKI80/25-XL?
The limiting speed is 5,100 r/min and the thermal reference speed is 3,150 r/min. In the Schaeffler catalogue the reference speed is the thermally permissible running speed under defined load; the lower of the two values governs each application.
How is the NKI80/25-XL mounted on the shaft?
The integral inner ring accepts an ordinary ground shaft at the 80 mm nominal bore with the recommended normal bearing-seat tolerance; no hardening is required. The ring is separable, so the outer assembly can be pressed into the housing first and the inner ring fitted with the shaft.
Reviewed & verified by the MPN Base engineering desk against source catalog HR1 2026-09-25 on 2026-09-30. Read our editorial & correction policy.