PWKRE80-2RS-XL bearing: complete specifications & equivalents
The PWKRE80-2RS-XL is a ISO 15 radial bearing sized 30 x 80 x 100 mm (bore x OD x width) with 2RS sealing. Verify dimensions against the official catalog before ordering.
Specification table
| Parameter | Value |
|---|---|
| Brand | FAG |
| Bore diameter d | 30 mm |
| Outer diameter D | 80 mm |
| Width B | 100 mm |
| Material | GCr15 |
| Seal / shield | 2RS |
| Internal clearance | CN |
| Tolerance class | P0 |
| Cage | none |
| Basic dynamic load rating C | 56 kN |
| Basic static load rating C0 | 80 kN |
| Fatigue load limit Pu | 10.8 kN |
| Limiting speed (mechanical) | 1800 rpm |
| Operating temperature | -40 to +120 °C |
| Mass | 1670 g |
| Manufacturer designation | PWKRE80-2RS-XL |
| Standard | ISO 15 |
| Catalog version | HR1 2026-09-25 |
| Last verified | 2026-09-30 |
Source: catalog reference (HR1 2026-09-25) · extracted 2026-09-30
Parameters extracted from the official FAG Rolling Bearings catalogue (HR1 2026-09-25); FAG® is a trademark of Schaeffler Technologies AG & Co. KG, used here for identification only — mpnbase is not an authorized FAG/Schaeffler distributor. Boundary dimensions are ISO 15 interchangeable; current production values may differ, verify at schaeffler.com.
Dimensions in inches & pwkre-series range
| Bore d | 1.181 in |
|---|---|
| Outer diameter D | 3.15 in |
| Width B | 3.937 in |
| ISO bore code | — |
| Radial section height (D−d)/2 | 25 mm |
| Smallest bore in pwkre-series | 16 mm |
| Largest outer diameter in pwkre-series | 90 mm |
| Width range across pwkre-series | 52–100 mm |
| Bore position in pwkre-series (smallest first) | 5 of 5 |
| Bore above smallest pwkre-series size | 14 mm |
Cross references & equivalents
| Equivalent model | Brand | Match level | Note |
|---|---|---|---|
| PWKRE80 | ISO 15 | verify Commonly quoted cross reference; confirm against the target catalog before ordering. | ISO 15 boundary-dimension envelope; seal suffix convention varies by brand (2RS / DDU / LLU / 2RSR) — verify seal design and temperature range. Brand-specific OEM equivalents pending multi-source data. |
Interchange levels: full standard interchange · partial verify parameters · verify manual confirmation required. Links resolve to the equivalent model's specification page where available.
How the PWKRE80-2RS-XL model number is decoded
envelope 30×80×100 mm: the 80 mm outside diameter is the track-running surface — a thick-walled outer ring over a 30 mm stud — and the 100 mm overall stud-and-roller length sets the required bracket clearance the catalogue lists C 56 kN and C0 80 kN for the PWKRE sealed double-row full-complement stud-type track roller with eccentric locking collar; the C/C0 ratio of 0.70 reflects a rolling-element pack sized for heavy static track loading, and the 25.0 mm radial section gives the outer ring its bending stiffness fatigue load limit Cur is 10.8 kN at 30 mm stud, equivalent to 1.87 kN of dynamic rating per millimetre — the limiting speed is 1,800 r/min and, as for HR1 track rollers, no thermal reference speed is published the 30 mm threaded stud clamps directly into the machine bracket; over the roller running width the dynamic rating works out to 0.56 kN per millimetre of rolling-element complement within the 100 mm overall stud length mass is 1.67 kg (1670 g), or 0.21 g per mm² of the 80×100 mm track envelope — inertia that the drive must accelerate on every index of the cam the 30 mm stud shank falls in the small band, the workhorse size for gearbox planetary positions, hydraulic pumps and general cam and linkage duty The outer ring is axially guided by the rolling elements against the stud head and thrust washer; the clamping faces must be square so the 1670 g roller runs without cantilever bending X-life status (-XL) indicates the current Schaeffler premium execution at 30 mm bore; the 80 kN C0 rating reflects the improved rolling-contact geometry. Reading the suffix: 2RS is the FAG/INA code for rubbing lip seals at both faces, making the 30 mm-bore unit greased for life. Typical applications include conveyor transfer and diverting stations, robotic arm linear axes and automotive welding jig rollers, where the 80 mm track diameter and 56 kN dynamic rating match the duty. In conveyor transfer and diverting stations the threaded stud bolts directly to the frame, and in robotic arm linear axes the 1.67 kg mass is part of the rotor inertia calculation. Designers also specify it for automotive welding jig rollers, relying on the 100 mm stud length and the published 80 kN static rating. Full-complement followers trade speed for static capacity — apply the lower limiting speed and expect higher drive torque than a caged KR. Sealed PP/2RS followers are life-lubricated; open KR/NUKR executions need the stud greaseway serviced on a fixed interval.
Typical equipment & failure modes
Common applications
- automotive welding jig rollers
- packaging machine timing mechanisms
- automatic assembly machine carriages
- linear rail and profile track guidance
Known failure patterns
- stud bending and loosening when the shank is not fully supported by the bracket
- bracket hole fretting and ovalisation under an under-torqued mounting nut
- outer-ring fatigue at the cam contact from overloading beyond the track-rated C0
- flat spots on full-complement followers during short-stroke oscillation
- seal destruction and grease loss above the limiting speed on PP/2RS executions
- edge loading after the crowned profile bottoms out against a badly skewed cam
- eccentric-collar slippage when the lock nut is not re-torqued after adjustment
- lubricant starvation of the stud contact when the relubrication interval is ignored
- stud-thread damage from hammering or from using the hex socket as a press point
Selection pitfalls — read before you substitute
- Full-complement followers trade speed for static capacity — apply the lower limiting speed and expect higher drive torque than a caged KR.
- Sealed PP/2RS followers are life-lubricated; open KR/NUKR executions need the stud greaseway serviced on a fixed interval.
- Use a washer under the nut and a flat square bracket face; the stud head alone cannot spread the clamp load of the heavy double-row executions.
Frequently asked questions
What are the dimensions of the PWKRE80-2RS-XL?
The PWKRE80-2RS-XL is a PWKRE sealed double-row full-complement stud-type track roller with eccentric locking collar with 80 mm outside diameter, 30 mm stud diameter and 100 mm overall length, envelope 30×80×100 mm. Mass is 1.67 kg.
What does the PWKRE80-2RS-XL designation mean in the FAG/INA HR1 catalogue?
PWKRE80-2RS-XL identifies this PWKRE sealed double-row full-complement stud-type track roller with eccentric locking collar in the Schaeffler HR1 rolling bearings catalogue; the -XL suffix marks the X-life execution. The envelope is 30×80×100 mm and the catalogue ratings are C 56 kN, C0 80 kN, Cur 10.8 kN.
What is the load capacity of the PWKRE80-2RS-XL?
The basic dynamic load rating C is 56 kN and the basic static load rating C0 is 80 kN; the fatigue load limit Cur is 10.8 kN. For track rollers these values already cover the thick-walled outer ring bending case on an unsupported track.
What is the maximum speed of the PWKRE80-2RS-XL?
HR1 lists a limiting speed of 1,800 r/min for track rollers and no thermal reference speed. The crowned thick-walled outer ring and (on stud types) the stud contact make the limiting speed the governing figure.
How is a stud-type roller like the PWKRE80-2RS-XL fitted and adjusted?
The 30 mm threaded stud passes through the bracket and is clamped with its nut and washer against a flat face; torque to the catalogue value and support the shank over its full length. The eccentric locking collar is turned to set the track preload, then the nut is re-torqued. The 80 mm outer ring then runs directly on the cam.
Reviewed & verified by the MPN Base engineering desk against source catalog HR1 2026-09-25 on 2026-09-30. Read our editorial & correction policy.