Bearing clearance C2, CN, C3, C4: when looser is better
Radial internal clearance is the total free play between the rings before installation. It is specified, manufactured and measured before mounting — but the bearing actually runs on what is left after the fits and the temperature have consumed part of it. Choosing C2, CN, C3 or C4 is therefore a budget problem, not a quality preference.
What each class means
| Class | Play vs normal CN | Typical application band |
|---|---|---|
| C2 | tighter than CN | loose fits, low temperature rise, precision low-vibration drives |
| CN | normal (usually unmarked) | standard fits, moderate temperatures, general machinery |
| C3 | greater than CN | interference fits, motor/gearbox heat, the industrial default |
| C4 | greater than C3 | heavy fits, large inner–outer temperature differential, documented C3 failures |
| C5 | greater than C4 | exceptional cases (heavy shrink fits, large thermal growth) |
The classes are groups, not single numbers: the catalogue prints a µm range per bore size, and adjacent classes overlap slightly. Concrete values for a given model are on its specification page — e.g. the 6205 row, the sealed C3 variant and larger rollers such as 22220.
The clearance budget: how play disappears in service
Operating clearance = manufactured clearance
− inner-ring expansion from the interference fit
− outer-ring compression in the housing
− thermal expansion difference inner vs outer ring
- Inner-ring interference fit stretches the inner ring over the shaft, reducing play.
- Outer-ring interference (when used) compresses the outer ring, reducing play further.
- Heat gradient — the inner ring runs hotter than the housing in most machines; the shaft expands radially toward the already-expanded outer ring.
- Deflection under load closes additional angular play in the loaded zone (roller bearings, especially cylindrical rollers, are more sensitive here than deep-groove ball bearings).
If the result is at or below zero, the bearing is unintentionally preloaded: torque rises, temperature rises, grease life collapses and the failure mode usually looks like “bad bearing” even though the steel was fine.
The practical selection pattern
- Standard electric motors and general gearboxes with recommended fits: C3 — this is why a large share of sealed catalog rows are produced in C3, including most 6205-2RS/C3 inventory.
- Loose/transition fits or non-locating outer rings in simple housings: CN, sometimes C2.
- Large bore, heavy fits, hot inner ring (e.g. conveyor-pulley spherical rollers): C3 or C4 to the catalogue recommendation.
- Precision spindles, angular-contact pairs: clearance classes are replaced by preload entirely — see DB/DF/DT pairs and preload.
- Cylindrical rollers with NU/NJ sliding fits: clearance is often selected one group looser because axial displacement and thermal growth matter — see the NU/NJ/NUP guide.
How clearance interacts with seals and precision
- Sealed-for-life rows are frequently C3 because the factory grease fill and housing tolerances assume some thermal headroom — read the designation as a whole, as shown in 6205 vs 6205-2RS.
- Loose clearance is not high precision. C4 on a precision spindle increases vibration and destroys the locating accuracy; P5/P4 precision bearings are delivered in selected clearance groups matched to the intended preload.
- Do not “fix” a hot bearing with one looser class blindly. If a C3 bearing runs hot, the causes are usually fit, alignment, lubrication or load — moving to C4 without measuring masks the cause and shortens the next bearing too.
Field checklist before ordering
- Note shaft and housing tolerance fields from the drawing (the fit table decides most cases).
- Estimate the inner-minus-outer temperature differential in steady-state operation.
- Start from the catalogue recommendation for that duty, then move one class only with documented reason.
- Order the full designation — 6308 C3 and 6308 CN are different parts despite the identical 40×90×23 mm envelope.
- For cross-brand substitutes, compare the clearance group and the fits originally designed — the cross reference tool flags this as a verify item.
Frequently asked questions
What is the difference between C3 and normal CN bearing clearance?
C3 is a manufactured radial internal clearance larger than the normal CN group. It is not a looser or worn bearing: the extra play is deliberately provided so that after an interference inner-ring fit and thermal expansion in service, the residual operating clearance remains positive. CN is for moderate fits and temperatures; C3 is the common general-industrial choice.
When should I use a C4 clearance bearing?
C4 is specified when both fits are heavy, the running temperature differential between inner and outer ring is large, or C3 is documented as insufficient on the application — for example tightly fitted large rollers in hot housings. Going looser than needed costs running accuracy and increases vibration, so C4 is not a free upgrade from C3.
What happens if bearing clearance is too small in service?
Negative residual clearance preloads the bearing: rolling elements bind, friction torque rises, the bearing runs hot, grease breaks down early and spalling can follow within a fraction of the rated life. Most 'new bearing runs hot' cases are a clearance-fit mismatch rather than a defective part.
Is C2 clearance tighter than CN?
Yes — C2 has less radial play than the normal CN group. It is used where fits are loose or the housing itself grips the outer ring lightly, in low-temperature precision drives, or where low vibration and accurate shaft location matter. Specifying C2 on a standard interference fit without a calculation is a common failure path.